Catalyst Technology
for Industrial
Coffee Roasters
Ensuring Compliance with Limits
Exhaust Air Treatment with Catalysts
Industrial coffee roasting plants have a negative impact on the environment, primarily due to emissions from the roasting process. Key concerns include high VOC and odor emissions, CO, fine dust particles, NOx, and high energy consumption, which increases the carbon footprint. Flue gases and afterburn result in odor and emission pollution in the surrounding area. It is not uncommon for emission limits to be exceeded during maintenance and operation, leading to nuisance for residents and environmental problems.
Exhaust gas treatment systems, such as catalytic converters, significantly reduce these effects. They convert harmful emissions—such as VOCs and odors—into harmless compounds like CO₂ and water. They also reduce CO, NOx, and particulate matter levels by activating reaction processes at specific temperatures. This reduction in emissions improves air quality and reduces environmental impact, often while making exhaust gas treatment more efficient.
Smoke
Aerosols that are produced during the
roasting process.
NOx
Nitrogen oxides are produced primarily at high temperatures or during the oxidation of caffeine.
VOCs
Formaldehyde and other volatile organic compounds, which are produced primarily through the pyrolysis of organic substances in coffee.
CO
Carbon monoxide, which is produced by the release of gases from coffee beans and their incomplete combustion.
Odorants
The roasting process releases strong-smelling substances that can often be unpleasant for nearby buildings and residents.
We are a partner
of the German
Coffee Association e.V.
NOx
Nitrogen oxides are produced primarily at high temperatures or during the oxidation of caffeine.
CO
Carbon monoxide, which is produced by the incomplete combustion of coffee beans and the release of gases from them.
SMOKE
Aerosols produced during the roasting process.
VOCs
Formaldehyde and other volatile organic compounds, which are produced primarily through the pyrolysis of organic substances.
ODORS
The roasting process releases strong-smelling substances that can often be unpleasant for nearby buildings and residents.
Compliance with the 4th BImSchV and TA-Luft
Environmental Issues and Regulations
In Germany, the 4th BImSchV (Regulation on Large Combustion Plants) and the BImSchG (Federal Immission Control Act) establish legal requirements to limit the harmful emissions from industrial facilities mentioned above. They protect air quality, the climate, and local residents from adverse effects. The TA-Luft specifies how emissions are to be measured, monitored, and reduced. It sets limit values, measurement and reporting requirements, and verification obligations.
<15 mg/Nm3
Formaldehyde
<350 mg/Nm3
NOx
<20 mg/Nm3
VOCs
<100 mg/Nm3
CO
Catalysts for coffee roasting systems
EP Catalyst Module
The EP catalyst module can be used as original equipment or as a replacement in existing systems. We have developed this exhaust gas catalyst based on a robust metal matrix with a reinforced outer structure. Unlike ceramic supports, metal-based catalysts have thinner walls between the active cells. This results in lower back pressure while providing a larger reactive surface area.
Our rectangular EP catalytic converter module is a modular assembly consisting of several rectangular EP catalytic converters. This design ensures internal stability while allowing for flexibility in the external dimensions. You, too, can rely on our 15 years of experience. When it comes to meeting various emission limits, we draw on our existing expertise and can choose from a wide range of catalytic converter technologies.
Ensuring Compliance with Emission Limits
Larger surface area compared to ceramic substrates
Ideal as a starter kit or replacement product
Robust metal-supported catalyst
Flexibly adjustable dimensions
Selection of Various Catalytic Converter Technologies
Catalysts for Shop Roasters
EP-Katalysator
The EP catalytic converter, available in round or square designs from Emission Partner, is the right choice if you want to replace your catalytic converter or are looking for a flexible retrofit solution for your roaster. Our exhaust gas catalytic converters are characterized by their low flow resistance combined with a high conversion rate. This makes it easy and flexible to comply with regulatory requirements.
Customizable and versatile
Best Cleaning Performance
Robust metal-supported catalyst
Ensuring Compliance with the TA-Luft
50 % savings compared to afterburners
Catalysts for Shop Roasters
EP-Katalysator
The EP catalytic converter, available in round or square designs from Emission Partner, is the right choice if you want to replace your catalytic converter or are looking for a flexible retrofit solution for your roaster. Our exhaust gas catalytic converters are characterized by their low flow resistance combined with a high conversion rate. This makes it easy and flexible to comply with regulatory requirements.
Customizable and versatile
Best Cleaning Performance
Robust metal-based catalyst
Ensuring Compliance with the TA-Luft
50 % savings compared to afterburners
A Look at Production
Manufacture of a Catalyst
Emission Partner fertigt auf einer Produktionsfläche von 4.000 m2. jeden Katalysator zu 100 % selbst und ist Emission Partner manufactures every catalytic converter 100% in-house in a 4,000 m² production facility and is therefore not dependent on any suppliers. This is particularly advantageous for custom applications tailored to customer specifications. From the design and manufacture of the metal substrate to the coating of the catalytic converters and subsequent metalworking, all production steps are carried out in-house.
A Look at Production
Manufacture of a Catalyst
Emission Partner fertigt auf einer Produktionsfläche von 4.000 m2. jeden Katalysator zu 100 % selbst und ist Emission Partner manufactures every catalytic converter 100% in-house in a 4,000 m² production facility and is therefore not dependent on any suppliers. This is particularly advantageous for custom applications tailored to customer specifications. From the design and manufacture of the metal substrate to the coating of the catalytic converters and subsequent metalworking, all production steps are carried out in-house.
Our Services for You
On-site measurement with preliminary emissions testing
To ensure we can offer you the right catalytic converter for your roasting system, our team will visit your site. In addition to taking precise measurements, we will also conduct a preliminary assessment during this visit.
Accredited Emissions Measurement
We organize and oversee your emissions testing in collaboration with an accredited testing laboratory.
Analysis of the Measurement Results
We will compile the results of the emissions measurement and document them for you in a report that you can submit to the authorities.
Catalyst Production: 100% Made in Germany
From winding the metal supports to coating and welding on additional components, we manufacture every catalytic converter 100% in-house.
Installation of Catalysts
We offer professional installation and maintenance of catalysts.
Recycling of Catalysts
We recycle your old catalytic converters. Simply fill out our recycling form. You can find more information here.
Our Services for You
On-site measurement with preliminary emissions testing
To ensure we can offer you the right catalytic converter for your roasting system, our team will visit your site. In addition to taking precise measurements, we will also conduct a preliminary assessment during this visit.
Accredited Emissions Measurement
We organize and oversee your emissions testing in collaboration with an accredited testing laboratory.
Analysis of the Measurement Results
We will compile the results of the emissions measurement and document them for you in a report that you can submit to the authorities.
Catalyst Production: 100% Made in Germany
From winding the metal supports to coating and welding on additional components, we manufacture every catalytic converter 100% in-house.
Installation of Catalysts
We offer professional installation and maintenance of catalysts.
Recycling of Catalysts
We recycle your old catalytic converters. Simply fill out our recycling form. You can find more information here.
Matthias Wawra
Authorized Signatory and Head of Sales at Emission Partner.
Feel free to call me or send an inquiry to
using the form on the right.
Do you have questions about exhaust air purification at coffee roasteries?
+49 4498 92 326 – 207
vertrieb@emission-partner.de
Do you have questions about exhaust air purification at coffee roasteries?
Frequently Asked Questions
In this section, you’ll find answers to questions about our products and services. If you still have questions or would like to request a custom quote, please use the contact form above, and we’ll get back to you as soon as possible.
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